Air

Quality, composition, and oxygen.

Air is treated as a managed resource, not an ambient assumption. Heliphere delivers atmospheric control systems for sealed and semi-sealed environments.

The problem

Air is fragile in sealed environments.

In sealed or semi-sealed spaces, air quality can degrade quickly without continuous control. Filters, consumables, and ventilation constraints drive risk.

Research focus

Air as a controlled loop.

  • Non-consumable purification for particulates and VOCs
  • CO₂ capture and reuse for food and materials
  • Oxygen generation in sealed habitats
  • Integrated control of humidity, pressure, and temperature
Inside the loop

The shortest failure clock.

Water problems give you days and food problems give you weeks — atmosphere problems are measured in minutes. The Heliphere air loop treats the atmosphere as managed inventory: exhaled CO₂ becomes crop fertiliser, breathed-out humidity becomes recovered water, and oxygen is produced on site rather than stockpiled.

Air loop process flow: five sub-loops from habitat air handling to exhaust and heat recovery, with cross-loop inputs above and outputs below mass flow power heat crew return air CO₂ · humidity · heat waste heat power materials off-gas CO₂ Habitat atmosphere 01 Filtration & VOC oxidation CO₂ extraction Dehumidify & condition Carbon recovery 02 Regenerable sorbent capture Vacuum-swing desorption Buffer & demand routing Grow atmosphere 03 CO₂ enrichment to 1,500 ppm Canopy circulation & VPD Transpiration recovery CO₂-rich air concentrated CO₂ O₂-enriched air deionised water power Oxygen plant 04 PEM electrolysis of water O₂ balance & injection H₂ export to energy loop Exhaust & heat recovery 05 Counterflow heat exchange Carbon & HEPA polishing Leak detection & make-up exhaust air condensate → water loop CO₂ → food loop surplus CO₂ → materials O₂ → crew H₂ → energy recovered heat → energy treated vent · Earth only

The air loop's five sub-loops as a reference architecture: habitable air is cleaned and dried, its CO₂ concentrated and routed to crops, oxygen balanced between photosynthesis and electrolysis, and exhaust heat recovered before anything leaves the loop. Every process shown carries ISS ECLSS or submarine life-support heritage.

1.04 kg
of CO₂ exhaled per person-day — captured and routed to crops as concentrated fertiliser
~2.3 L
of water vapour breathed out daily — recovered as near-distilled condensate for the water loop
~25 m²
of high-density crops can supply one person's entire oxygen demand
20+ years
of regenerable CO₂ scrubbing aboard the ISS — zero filter cartridges consumed since 2001
System connections

Air becomes a managed resource, not a given.

In a sealed environment, nothing about the atmosphere can be taken for granted. The air loop captures and routes every component — CO₂, O₂, humidity, particulates — to wherever in the system it is most useful.

  • → Food — CO₂ routed directly to cultivation zones as concentrated crop fertiliser
  • → Water — condensate from humidity control recovered and returned to the water loop
  • → Materials — captured CO₂ fed into mineralization reactions for structural output
  • ← Food — O₂ produced by photosynthesis continuously replenishes the atmosphere
  • ← Energy — continuous power for scrubbers, fans, and precision control systems
Development focus

Eliminating every consumable from the air loop.

Biological CO₂ Scrubbing

Plants as the primary air system

Living plant systems serve as the primary CO₂ removal and oxygen generation mechanism. Photosynthetic cultivation zones continuously process atmospheric CO₂ and return oxygen — eliminating dependence on chemical scrubbers and compressed gas resupply.

Electrochemical CO₂ Capture

Chemical resilience and redundancy

Solid sorbent and electrochemical CO₂ capture systems serve as a resilient fallback and augmentation to biological scrubbing. These systems concentrate captured CO₂ into a usable stream routed directly to food cultivation zones and materials mineralisation processes.

Non-consumable Purification

No filters, no resupply

Catalytic, photocatalytic and plasma-based systems remove volatile organic compounds, pathogens and particulates. These approaches regenerate continuously without consumable media, eliminating scheduled filter replacement and the associated logistics dependency.

Oxygen Generation

Produced, not stored

Oxygen generation through both photosynthesis and water electrolysis is a core focus. Producing oxygen in situ eliminates compressed gas stockpiles and resupply schedules — the two highest-risk failure modes in conventional sealed-environment life support.

Atmospheric Water Harvesting

The air loop as a water source

Dehumidification processes already required for atmospheric control are integrated with water recovery systems. Condensate from humidity management is a continuous pure water source requiring no additional extraction infrastructure — the air loop produces water as a byproduct of doing its primary job.

Precision Atmosphere Control

All variables, one system

Closed-loop sensing and actuation architectures manage O₂ fraction, CO₂ concentration, humidity, pressure and temperature simultaneously. Unified control eliminates the conflicts that arise when these variables are managed by separate systems with competing setpoints.

Contaminant Monitoring

Real-time air quality intelligence

Continuous sensor networks detect trace gases, biological agents, particulates and chemical contaminants. Early detection enables automated response before contaminant levels become hazardous — converting the air loop from a passive environment into an actively managed safety system.

Shipped as standard modules

The air loop in 20ft boxes.

Every sub-loop above ships as a standardised 20ft module on the common Heliphere interface — sized, powered and rated as a reference architecture, not bespoke plant.

HA-01 Habitat Atmosphere — engineering concept view (plan-view general arrangement)
HA-01

Habitat Atmosphere

Full air-handling plant: HEPA and electrostatic filtration, catalytic trace-contaminant reactor, UV-C stage, dehumidification with condensate capture, energy-loop conditioning coils and zone damper manifold.

~8,000-12,000 m³/h airflow — conditions habitable space for ~20-40 occupants ~8-15 kW
HA-02 Carbon Recovery — engineering concept view (plan-view general arrangement)
HA-02

Carbon Recovery

Regenerable solid-amine and molecular-sieve CO₂ beds with an electrochemical capture stack, vacuum-swing regeneration skid, compressor, buffer tanks and routing manifold to grow zones and mineralisation.

~25-50 kg CO₂/day — the exhaled output of ~24-48 people ~5-10 kW
HA-03 Oxygen Plant — engineering concept view (plan-view general arrangement)
HA-03

Oxygen Plant

PEM electrolyser stack with deionised-water polishing, O₂ drying and buffer storage, H₂ export to the energy loop, catalytic recombiners, gas-detection safety chain and medical-O₂ backup.

Up to ~100 kg O₂/day at full power; typically throttled for deep N+1 margin 10-40 kW
HA-04 Grow Atmosphere — engineering concept view (plan-view general arrangement)
HA-04

Grow Atmosphere

CO₂ injection and distribution manifold, high-capacity dehumidification with condensate recovery, canopy circulation fans, grow-light heat-rejection interface, ethylene scrubbing and VPD control instrumentation.

Serves ~4-8 cultivation containers; recovers ~200-400 L/day of transpiration condensate ~5-10 kW
HA-05 Exhaust & Heat Recovery — engineering concept view (plan-view general arrangement)
HA-05

Exhaust & Heat Recovery

Counterflow plate heat exchangers, regenerable activated-carbon and HEPA polishing beds, controlled vent and recirculation dampers; the sealed variant swaps venting for airlock scavenge and make-up gas.

~10,000 m³/h exhaust handling with 70-85% sensible heat recovery ~3-5 kW
structurehidden detail (x-ray)envelope / keep-outplan view · 20 ft HC ISO · concept design
Beyond Earth

The same loop, off Earth.

On the Moon there is no atmosphere to draw from or vent to: the exhaust sub-loop disappears entirely, replaced by airlock gas recovery and leakage make-up, while oxygen partial pressure and hull pressure-decay become continuous safety-critical monitors and CO₂ scrubbing carries N+1 to N+2 hardware redundancy. On Mars the ~95% CO₂ atmosphere flips from threat to resource — compressed ambient CO₂ becomes free grow-zone enrichment, and NASA's MOXIE experiment has already demonstrated oxygen made directly from Martian air. Loop closure targets rise from ≥80% at remote Earth sites to ~100% off-world, where every gram of gas that leaks is permanently lost mission mass.